Product Functional Test Instrumentation Tech - Level II

Performs routine and repetitive test, set-ups and calibrations. Installs terminals, fabricates and assembles electronic systems and test cells. Constructs and installs test cell harnesses. Fabricates test rigs and fixtures. Completes minor mechanical system assembly. Installs, calibrates, troubleshoots, and repairs gauges, transducers, heat exchangers, cooling systems, smoke meters, fuel systems measurement and oil consumption test rigs. Operates less complex data acquisition systems as directed. Uses a number of general tools including but not limited to digital multimeter, soldering iron, function generator, and frequency generator. Reads and interprets electrical wiring diagrams. Executes written test plans and reports on test results in a specified format. Interfaces with customers, suppliers, engineers and other functions. Participates in the maintenance of quality procedures. Participates in improvement projects. Participates in self and team audits and associated corrective action Performs other duties as required.

RESPONSIBILITIES

Competencies:

Data Acquisition - Prepares samples, verifies equipment calibration and performs tests according to an approved standard procedure or work instruction in a manner which ensures, and results in, data that can be trusted and delivered to the engineer or customer.

Data Reporting - Prepares documentation in a manner which clearly organizes and presents testing methods, instrument settings, the data and analysis to allow the engineer and customer to understand the results and form accurate conclusions and recommendations.

Product Function Test System Design - Interprets test equipment specifications from test standards or lab customer requirements; selects and integrates appropriate equipment, instrumentation and software to control boundary conditions and collect measurement data; assesses capability of the lab equipment against the requirements and support infrastructure.

Test Article Build - Assembles test articles according to test requirements, including all necessary installation or accommodations for instrumentation, in a manner that allows the test articles to successfully undergo product functional test.

Test Setup and Configuration - Interprets test plan to determine optimal location and orientation within a test space in accordance with local safety and environmental requirements and fabricates required system with appropriate materials.

Action oriented - Taking on new opportunities and tough challenges with a sense of urgency, high energy, and enthusiasm.

Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.

Decision quality - Making good and timely decisions that keep the organization moving forward.

Drives results - Consistently achieving results, even under tough circumstances.

Manages complexity - Making sense of complex, high quantity, and sometimes contradictory information to effectively solve problems.

Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.

Preventative and Predictive Maintenance - Interprets machine and tool maintenance records and data to develop and execute preventative and predictive management strategies to drive continuous improvement within the manufacturing process.

Values differences - Recognizing the value that different perspectives and cultures bring to an organization.

Education, Licenses, Certifications:

High school diploma, certificate of completion of secondary education or equivalent experience in an appropriate STEM field is required.

Regionally applicable certification or two year Associates Degree from an accredited college or university in a relevant field of study may be required.

This position may require licensing for compliance with export controls or sanctions regulations.

Experience:

Requires some work experience and intermediate level knowledge obtained through education, training or on-the-job experience.

QUALIFICATIONS

Skills Required:

Understand Engine Test Plan & prepare Instrumentation specs file for the Test.

Prepare Scripts for running auto test cycle, interfacing of various equipment?s like Indiset, Smoke meter, FCUs, CCUs etc.

PID Tuning of controllers with valves to achieve required set points.

Diagnosis of the problems & breakdowns to ensure run hours and Data Quality.

Preventive Maintenance of Test Cell Equipment.

Hands on with test cell equipment issues and troubleshooting.

Calibration of Pressure, temperature sensors.

Ensure Safety during work.

Documentation, Analysis of Data.

Should have good Communication skills, and Microsoft tools knowledge.

Job

Engineering

Organization

Cummins Inc.

Role Category: On-site

Job Type: Shop

ReqID: 2409809

Relocation Package

Yes